CB Integrated Surimi Processing System Redefining Modern Surimi Processing
CB specializes in integrated surimi processing solutions, providing global customers with customized services covering process design, equipment selection, automated control, and complete plant integration, supported by extensive fish processing experience and strong system engineering capability. Focusing on product quality, production efficiency, and operating costs, we systematically optimize the entire surimi processing workflow to help customers continuously improve surimi whiteness, gel strength, and product consistency while reducing water consumption, energy usage, and labor costs. Through modular design, intelligent automation control, and digital management, CB enables customers to build modern surimi processing plant with high quality, high efficiency, and low energy consumption, creating greater product value and enhancing market competitiveness.
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High-Quality Surimi
Continuously improving surimi whiteness, gel strength, and texture uniformity while maximizing the preservation of fish protein functionality, providing a stable raw material foundation for high-quality surimi products.
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Full-Process Automation
Achieving continuous automated production from fish meat separation, washing, dehydration, mixing, quick freezing, and packaging, reducing reliance on manual labor while improving production efficiency and product consistency.
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Energy and Water Saving
Through continuous process design, water recycling, and high-efficiency equipment configuration, the system effectively reduces water consumption, energy usage, and overall operating costs, enabling green and sustainable production.
Main Process Steps Of Production
● Meat Separation ● Washing ● Refining ● Dewatering ● Mixing ● Weighing and Tray Loading ● Low-Temperature Quick Freezing ● Metal Detection ● Packaging
High-Yield, Gentle Fish Meat Separation Solution
Traditional fish meat separation processes may result in muscle structure damage, bone fragment contamination, and lower recovery yield due to uneven compression and inaccurate pressure control. These issues can influence subsequent washing and refining processes, ultimately affecting surimi whiteness, gel strength, and overall product quality.
CB adopts internationally recognized BAADER fish meat separator, utilizing the proven BAADERING™ gentle separation technology. The BAADERING process minimizes mechanical stress during fish meat separation and enables efficient separation of fish meat from skin, bones, and connective tissues under precisely controlled pressure. By preserving muscle fiber integrity and reducing protein damage, the technology helps produce high-quality surimi with superior whiteness, gel strength, and consistency.
Efficient Washing for Improved Surimi Quality and Reduced Water Consumption
Traditional washing processes often face challenges such as high water consumption, protein loss, difficult temperature control, and fluctuation in product quality. These issues not only increase production costs but also affect the final quality of surimi.
CB develops customized continuous washing systems based on different fish species, product grades, and production capacity requirements. By optimizing washing stages, water flow distribution, residence time, and low-temperature control, the system ensures thorough contact between fish meat and the washing medium, effectively removing blood, fat, pigments, and off-flavor compounds while maximizing the retention of myofibrillar proteins. The system can be integrated with automatic water replenishment, circulating filtration, and intelligent temperature control to achieve stable, continuous, and efficient automated operation.
Removing Fine Impurities for Hi-Quality Surimi Production
Refining is a critical process in surimi production for improving product quality and plays an essential role in determining surimi texture fineness and appearance quality. Residual fine bones, skin, connective tissues, and other impurities in fish meat can negatively affect product texture and color, while reducing gel property and the consistency of end products.
CB integrates the BROWN 202 as the core refining solution. Through optimized paddle speed, screen aperture, and material conveying design, the system achieves efficient and gentle separation of fine impurities under uniform processing conditions. By maximizing the retention of myofibrillar protein functionality, it provides a stable solution for producing high-quality surimi featuring superior whiteness, excellent gel strength, and efined texture.
Precise Moisture Control for Enhanced Surimi Quality Consistency
Dewatering is a critical process in surimi production, connecting the washing and mixing stages, and directly affecting surimi moisture content, texture structure, and gel property. Insufficient dewatering may result in excessive moisture content, affecting subsequent mixing and forming processes, while over-dewatering can lead to protein loss and reduced product quality.
CB integrates rotary screens and decanter to deliver efficient and stable continuous dewatering. The rotary screen performs initial dewatering by rapidly removing a significant amount of free water, while the decanter precisely regulates the centrifugal separation process to achieve the desired moisture content of surimi with minimal loss of valuable protein.
Precise Formulation for One-Step Production of Hi-Quality Surimi
Mixing is a critical step in surimi processing that determines key product characteristics, including gel strength, elasticity, water-holding capacity, and texture uniformity. Insufficient mixing or improper temperature control may result in reduced protein functionality, uneven texture structure, and quality fluctuations, affecting subsequent forming, quick freezing, and the processing performance of finished products.
CB provides low-temperature mixing solution tailored to different product formulations and process requirements. By precisely controlling ingredient ratio, mixing time, agitation speed, and material temperature, the system ensures uniform blending of surimi, auxiliary ingredients, and functional additives. The low-temperature mixing environment effectively minimizes protein oxidation and heat generation, preserving maximum myofibrillar protein functionality and providing optimal conditions for the development of a stable gel structure.
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